At present, some advanced processing enterprises in Europe, the Middle East, Thailand and other regions have fully used transfer film instead of transfer paper, and are equipped with integrated automatic production equipment, with a single-shift production capacity of 8-12 tons, which reduces labor costs and greatly improves production capacity. Guangdong, the forefront of the domestic wood grain processing market, has begun to use film instead of paper. Therefore, transfer film will inevitably replace transfer paper in the near future, and the market will enter a "paperless era".
1. Process advantages
In the past, in the process of wood grain transfer processing, there was often a phenomenon of paper wool and difficult to tear paper, leading to the need for manufacturers and customers to rework, and serious decoating treatment. There are many reasons for this phenomenon, including powder curing time is not standard, powder formula problems, base paper problems, ink problems and so on. The use of transfer film for wood grain transfer process is not troubled by the above problems, there will be no paper wool, difficult to tear paper phenomenon.
With the rise of demand for window materials in recent years, the requirements for wood grain transfer technology have reached a higher level. Because most of the window materials are heterosexual materials with many grooves, the transfer paper is difficult to transfer in place when transferring, and the leakage phenomenon often causes the material to be scrapped. Due to the strong toughness and good scalability of the transfer film, the opposite sex grooves can be transferred in place at one time, greatly improving the production yield.
2, surface effect advantages
The surface color of the substrate decorated with transfer film is soft and bright, the texture is rich and delicate, and the effect is more realistic; On the other hand, because the material characteristics of the transfer film are better than the transfer paper in smoothness and tightness, and have the surface repair function, it greatly improves the leveling effect after the transfer, reduces the "orange peel" phenomenon, and improves the grade of wood grain products.
3. Physical property advantages
In the transfer process, the ink transfer rate of the transfer film is as high as 95%, the transfer film has almost no ink residue on the transfer film after the transfer, and the depth of penetration into the powder is 30% higher than that of the transfer paper, while the traditional transfer paper may still have 20% of the residue, which means that the color resistance of the transfer film is far better than that of the transfer paper.
4. Operating cost advantage
Transfer paper processing needs to use transfer paper, high temperature bags, high temperature stickers and other materials, and the production process includes cutting paper rolls, cutting paper, wrapping paper, stickers, set high temperature bags, machine and other processes; The use of transfer film only needs to order the specifications and quantity to the manufacturer, and the product is directly covered with aluminum and then transferred to the machine after coming back, greatly reducing the production process to improve production efficiency;
At present, the machine using transfer paper for processing is equipped with a standard 9-11 workers, and the use of transfer film is not more than 6 workers because the production process is greatly reduced. Therefore, the cost of human resources will be greatly reduced.
